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 Lab / Medical Waste Sterilization

Steam sterilization is commonly used by on-site medical centers and hospitals for their medical waste treatment.  Many such facilities are periodically monitoring the efficacy of their sterilization process with Biological Indicators (BIs).  In most states, the Dept. of Health has set up regulations requiring the periodic monitoring of such sterilization cycles.  The BIs commonly used to monitor the steam sterilization cycles are spore strips or small crushable types of plastic self-contained indicators.

THE PROBLEM:

A common but inappropriate method used to monitor the sterilization cycles for medical or micro lab waste is where the spore strips are placed directly into the bag of medical waste prior to sterilization.  The load is processed and upon cycle completion, the spore strips are removed.  The strips must then be transferred aseptically to a tube of culture media and incubated for growth / no growth testing.  The spore strip transfers could be done on-site or by a contract laboratory where testing results and documented and the testing records are maintained as evidence that sterilization monitoring has been done.

During the sterilization cycle, much of the medical waste that consists of used IV bags, plastic tubing partially filled with remaining fluids, blood agar Petri dishes and other such items tend to melt and leak their fluid content into the bio-waste bag being sterilized.  This liquid and melted agar often gets onto the spore strips or on and around the plastic self-contained biological indicator.  When such a situation exists, liquid and melted agar can come into contact with the spore strips and the actual performance of the spore strip may be compromised and your test results no longer accurate and reliable.

IMPORTANT:  Spore strips are not intended for use in cycles similar to liquid loads where they may become wet and coated with waste debris.

THE SOLUTION:

The preferred method is to use a sealed glass ampoule type BI designed specifically for such cycles where liquids are going to be present.  These glass ampoules contain the same spores that would be used on a spore strip and they also contain the growth media that would be in the tube that a spore strip is transferred to.  Therefore the need to aseptically transfer to growth media is eliminated.  One simply inserts the ampoule into the bag being sterilized and upon completion of the sterilization cycle the ampoule is removed and is placed directly into the incubator.  Simply, sterilize and then incubate!  No other steps are required.

The media in the ampoule contains a pH indicator so that with incubation, if the bacteria in the ampoule grow, the media changes from a bright purple color to a bright yellow color.  If the sterilization cycle was successful, the ampoule remains purple.  The required incubation time for these ampoules is only 48 hours and not a full 7 days as with most spore strips.  Ease of placement into and out of the biobag is much more convenient than with spore strips.  The upper portion of the ampoule has a collared or grooved area in the glass.  A long string or wire can be attached to the ampoule at this area as shown above.  The ampoule is placed into the biobag with the string hanging out of the bag. When the cycle is finished, the ampoule is retrieved by pulling on the string.  The ampoule is then wiped off and placed directly into the incubator.  It’s that simple!  No transfers needed!

A small table top incubator can be purchased that will hold up to 12 ampoules at one time.  The incubator is preset for temperature and the ampoules are easily visible to monitor for color change.  After 48 hours of incubation, if no color changes occur, the ampoules can be removed and disposed of.  ATS, Inc. has two incubators to choose from and 1mil or 4mil BI tests – see Biological Indicator Testing.

The monitoring of medical/micro-lab waste no longer needs to be a messy task!

Lab / Medical Waste Sterilization

According to the Food and Drug Administration (FDA), "device that is placed into a surgically or naturally formed cavity of the human body if it is intended to remain there for a period of 30 days or more" [21 CFR 812.3(d)].

Sterilizing implantable devices:

Because of the potential for serious infections, flash sterilization is not recommended for implantable devices (i.e., devices placed into a surgically or naturally formed cavity of the human body); however, flash sterilization may be unavoidable for some devices (e.g., orthopedic screw, plates).  If flash sterilization of an implantable device is unavoidable, recordkeeping (i.e., load identification, patient’s name/hospital identifier, and biological indicator result) is essential for epidemiological tracking (e.g., of surgical site infection, tracing results of biological indicators to patients who received the item to document sterility), and for an assessment of the reliability of the sterilization process (e.g., evaluation of biological monitoring records and sterilization maintenance records noting preventive maintenance and repairs with dates).  See the complete recommendations on sterilizer and disinfection at www.cdc.gov “Guideline for Disinfection and Sterilization in Healthcare Facilities, 2008”.

ATS, Inc. provides sterility assurance products for the healthcare industry – see Supplies.

GLOSSARY OF TERMS USED: